IRT 3000

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IRT3000Adria 28/2014

• Caring for sensitive giant
• Signed an agreement on financing wind farm
• Flexible and safe pressing process
• Mitsubishi Electric PLCs provide control heart of AGVs at automotive engine block assembly plant
• From toolmaker to the leading supplier of normalized elements
• Tools needed for making composite products
• Reduction of pollutants through innovative plastics technology in cars
• Absolutely world class
• Fronius has expanded the capabilities of its Cold Metal Transfer (CMT) welding process
• Data and money under attack
• Integration of manufacture of sheet metal

Content

5

Editorial

Editorial

22

HEP chose the Japanese Marubeni for building Plomin C

20

Caring for sensitive giant

 PM7 is one of the most powerful machines in the production of publications. Its dimensions seem like it has to swallow the whole trees to satisfy its hunger for raw materials, however, without the expertise to maintain it, even this giant can go awry.
Perlen Papier AG, the traditional family-owned company that manufactures paper for newspapers and magazines recently installed PM7, a machine that is not only the most modern, most effective and most powerful machine for the production of paper for newspapers in the world, but with its 230 meters in length, 55 meters wide and 25 meters high is the one of the largest of its kind as well. 

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18

Đuro Đaković Special Vehicles sell cars to the French

 

17

Launch of the first Croatian supercomputer Isabella

17

JGL ends investment worth 361 mil kunas

16

Croatian companies plan to increase investment in research and development

16

Breakthrough of Croatian ICT on the Turkish market

14

Mori Seiki is no longer at BTS Company

From the region – Serbia

 

8

Interview: Filip Kljajić, legendary figure of Croatian innovator's scene

 

26

The selection of the best works of engineering

24

The state invests 204 million kuna in high speed internet

 

24

VAT on collected invoices from 2015

28

Unique solar plant in Serbia

31

Construction of the factory Lames in Sremska Mitrovica

 

32

Established Japanese business club in Serbia

Production and logistics

 

38

Agreement on the bearings factory in Smederevo

 

37

10 years of Serbian academy of inventors and scientists

35

Domestic software for more frugal administration

34

Customize second hand machine to your needs - even without a backup software!

32

Management of quality and reliability

40

ABB presents fast and flexible solution for automating high-speed presses

40

Higher speed for PLCs series Unitronics Vision™ with new digital input-output module

 

42

Flexible and safe pressing process

Non-metals

 

42

Innovative thermal imaging for injection moulding of plastics

44

VDMA-information days – Assembly working place

47

Jazz® 2 Series: Micro PLC with Text-Based HMI

48

Further development of the locking system Rotorlock for windmills

 

52

Mitsubishi Electric PLCs provide control heart of AGVs at automotive engine block assembly plant

 A leading automotive manufacturer is benefiting from increased production in its engine block assembly thanks to the use of automated guided vehicles (AGV) to transfer components to different stations within the assembly process. Key to the design operation of the AGVs are the modular MELSEC L series PLCs from Mitsubishi Electric.
Engine block assembly is a sophisticated process that brings together a number of complex and often heavy components for a mixture of manual and robot assembly processes. The competitive nature of the automotive industry means that manufacturers are continually striving to drive up productivity and economy whilst optimising logistics and, of course, minimising floor space requirements.

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54

MICO+ to improve energy balance

56

Beckhoff EL7211: new servo terminal as compact module EtherCAT

57

One for all

58

Optoelectronic sensor, which detects all - even the hole

59

Compact PLC controller

 

 

61

From toolmaker to the leading supplier of normalized elements

 The worldwide manufacturer in the field of standard parts for tool and mould making is celebrating an its 50-year-anniversary. Meusburger’s customers benefit from the decades of experience the company has in working with steel. Continuing investments in enlarging the facilities, expansion of the product ranges and a targeted sales policy have generated a huge increase in Meusburger’s turnover, year after year. After five years of apprenticeship and travel (1957-1962) throughout America, the toolmaker Georg Meusburger returned to Austria and established in 1964 a one-man-business in Dornbirn. At first he was the only employee, but the business has slowly grown in time. Business was good, new employees were hired; it could have gone on like this. But after 14 years of business, Georg Meusburger restructured the company fundamentally.   

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64

Arburg at the fair Medtec Europe

64

ENGEL at the fair FIP in Lyon

65

Arburg: Reviving history

66

EuroMold is the future of toolmaking and mouldmaking, design and application development

67

Meusburger: Save time and money with the right concept

68

KRAIBURG TPE at the international VDI congress

68

SABIC: Plastcs, that is worth – at the fair Plastrol 2014

 

68

Tools needed for making composite products

 In the previous issue we generally presented composites or fabrics that are used for making composite products. For each product, however, required a mold - a tool and a process of hardening the resin. Tools are different considering the process of making a composite product (procedures will be described in the next issue). Some tools are made of aluminum, steel or composites. Toughest tools are made of steel, but they are also among the more expensive, because their own making significantly more expensive compared with making aluminum tools. Tooling is expensive, because it must first be designed, then manufactured using CNC machining centers. Considering the production procedures, it is necessary to take into consideration the properties of the tool regarding the temperature (different coefficient of thermal expansion), and especially if the tolerances are essential for the product.   

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70

Reduction of pollutants through innovative plastics technology in cars

 Lighter weight with equal or higher performance – this is the challenge facing the automotive industry, caused by the demand to reduce the emission levels and fuel consumption of motor vehicles. This is why innovative, extremely hard-wearing plastic parts of superior quality are becoming more and more important. Winkelmann Powertrain Components, a company based in Ahlen / Germany, recognized this trend at an early stage and has relied on thermoset materials for the production of belt pulleys ever since. WITTMANN BATTENFELD supplies the machines for this purpose. The company today known as the Winkelmann group was founded in 1898 by Heinrich Winkelmann and Caspar Pannhoff to manufacture kettles, coffee pots, wash basins, dustpans and milk cans. It has developed into a group of companies which now employs more than 3,000 associates worldwide, of whom about 700 are working in Ahlen, realizing some 500 million Euros per annum in sales. 

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72

WITTMANN BATTENFELD at the fair FIP

72

BASF Ultramid from renewable sources

73

The difference between volumetric and gravimetric dosing

Welding and cutting

 

Modern technologies

 

74

Line boring bar with compensatory blades enables hydraulics-free machining

74

Seco 150.10 Jet parting-off blade expands Jetstream Tooling® capabilities

74

New thing cut-off wheels PFERD

75

Seco Double Octomill™ High Feed optimises roughing operations

75

New milling concept optimizes the aluminium processing in aircraft and aerospace industry

80

Precision milled parts for micropositioning systems

81

CoroMill® Plura thread milling cutters for medical component machining

82

Haas Automation is a partner of Scuderia Ferrari

84

Productivity of turbocharger

86

New grooving system

88

Tangible success with additive manufacturing

90

M – STORE tool management system

 

92

Absolutely world class

 Large tasks are waiting for the Kaiserslautern pressing plant. To keep up with the growing volume of orders, even more efficient, faster, more precise, but still reliable processes and development are needed. The new "ScanBox" in the press shop is almost imperceptible in the midst of gigantic machines - and allows a quantum leap in terms of measurement technology. Measurement technician Rafael Schmitt is enthusiastic: "Just world class." Through the window of "ScanBox" he looks at the oneof the components immersed in the futuristic blue light - "it does not create interferences beacuse of the reflexion." Component is thoroughly inspected by a robot whose head resembles a likeable tin friend of SF classics "Short circuit". His eyes are cameras that send images that turn in the screen into impressive animations that can be arbitrarily rotated. 

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94

Modern procedures for turning and milling

 

98

World novelty: battery-powered welding

98

Trumpf and Sisma together in 3D printing of metal components.

98

Laserline 40 kW diode laser

98

Selective laser micro melting in Hannover

98

LZH developed a process of welding glass

99

Cebora EVO Speed Star line, a new generation sources for MIG/MAG welding

99

2-stroke or 4-stroke management of TIG welding

100

Flame brazing aluminium

102

Riland - Cloos is a partnership for success

102

Effect of welding speed and position of the torch at MIG/MAG welding

103

More efficient aircraft engines using additive technologies

 

103

Fronius has expanded the capabilities of its Cold Metal Transfer (CMT) welding process

 Fronius reportedly has expanded the capabilities of its Cold Metal Transfer (CMT) welding process, introducing a new algorithm that makes it possible to use joining technique for applications that typically have required pulsed-arc or gas-metal-arc (GMAW) welding processes. By developing the new algorithm, the Fronius researchers revisited the forward-and-back motion of the wire electrode that is so typical of the CMT process. As a result, they increased its frequency to as much as 130 Hz. In addition, the welding specialists re-engineered the current-profile of the characteristics. Depending on the filler metal and wire diameter, this raises the operating limit of the CMT process up to 40%. 

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104

Microsoft opens its clouds and services

105

Epson has a new generation of Ink Tank printers

 

106

Data and money under attack

 Cyber criminals this year targeted primarily at our privacy and money, evaluates Kaspersky Lab. For protection against malware in companies it is important that all employees, regardless of their position, try to understand how their actions may affect safety.
As demonstrated by last year's survey of the analytical enterprise B2B International for Kaspersky Lab, a leading developer of software for anti-virus protection and Internet security, one of the main reasons for security incidents in corporations is the mistreatment of employees with software that is used every day. Four of the five types of security incidents that have occurred within the company, in fact, are closely linked to the inappropriate treatment of employees.   

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List of advertisers in 28. number of IRT3000Adria

List of advertisers in 28. number of IRT3000:

 

3WAY d.o.o.
ABB, d. o. o.
ARBURG GmbH + Co KG
Beogradski sajam
BTS Company, d. o. o.
BTS KOTHENNYA, d. o. o.
Camincam, d. o. o.
Camteh d.o.o.
Celjski sejem, d. d.
COPADATA
Dewesoft d.o.o.
Elesa+Ganter Austria GmbH
FANUC Adria d.o.o.
FESTO d.o.o.
HALDER, d. o. o.
Henkel Croatia, d. o. o.
Hexagon Metrology S.p.A.
HSTEC d. d.
Hunor d.o.o.
Ib-caddy, d. o. o.
Ib-procadd, d. o. o.
INEA CR d.o.o.
IRT3000 časopis
Iscar alati, d.o.o.
ITCR, d. o. o.
KERN d.o.o.
KMS, d. o. o.
KORLOY Europe
LAKARA, d. o. o.
Letak naklada d.o.o.
MEM Vienna
MiniTec d.o.o.
MTH Strojevi
Niteh d.o.o.
Nomis d.o.o.
PFEIFER-TTI, d. o. o.
P.I.T. Alarm
Primotronic d.o.o.
PS d.o.o., Logatec
PSM d.o.o.
Sajam Euroblech
Sajam SASO
Sandvik Coromant
Siming, d.o.o.
Strojetehnika, d. o. o.
Tehna Plus, d. o. o.
Tehnoprogres, d. o. o.
TEXIMP d.o.o. (HAAS Automation)
TOPOMATIKA, d.o.o.
VIST d.o.o.
YASKAWA Slovenija, d.o.o.
WALTER Austria GesmbH

 

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